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How to calibrate quantitative weighing and packaging machine?

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Release: 2024-07-29 00:55:32
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Quantitative weighing and packaging machines are widely used equipment in the packaging industry, and calibration is the key to ensuring accurate weighing. PHP editor Strawberry will introduce in detail the calibration method of quantitative weighing and packaging machines to help everyone understand the calibration process and ensure the normal operation of the equipment.

How to calibrate quantitative weighing and packaging machine?

1. How to calibrate the quantitative weighing and packaging machine?

The quantitative weighing and packaging machine needs to be calibrated through the following steps: 1. The calibration of the quantitative weighing and packaging machine is very critical and directly affects the accuracy and stability of the product. 2. The focus of calibration of quantitative weighing and packaging machines is to adjust the weight of each counterweight unit so that it reaches the set weight value after accumulation. The specific operation process includes: opening the adjustment menu, filling in the weighing parameters according to the product needs, selecting the counterweight unit that needs to be calibrated, adding standard objects and recording the deviation value, and finally adjusting the balance of each counterweight unit to ensure weighing accuracy and stability. sex. 3. In order to ensure the accuracy of the quantitative weighing and packaging machine, calibration is necessary. During use, calibration should be performed regularly and adjustments should be made as necessary to ensure product quality and production efficiency.

2. Quantitative packaging machinery and equipment

In the modern production environment, quantitative packaging machinery and equipment play a vital role. They are a key tool in packaging products to a predetermined weight or capacity. These devices not only improve production efficiency but also ensure product consistency and quality.

The working principle of quantitative packaging machinery and equipment is very simple and efficient. They accurately measure and control the weight or capacity of a product through advanced sensors and control systems. The product is then automatically loaded into packaging containers according to preset parameters. This automated process not only saves human resources but also reduces the possibility of human error.

Advantages of quantitative packaging machinery and equipment

There are many advantages to using quantitative packaging machinery and equipment. First, they improve packaging accuracy and consistency. By accurately measuring and controlling the weight or volume of a product, you can ensure that each package meets the expected standards. This is very important to maintain the quality and reputation of the product.

Secondly, quantitative packaging machinery and equipment can improve production efficiency. Compared with manual packaging, mechanical equipment can complete tasks more quickly, saving time and labor costs. They can handle large volumes of products efficiently and maintain stable packaging speeds.

In addition, quantitative packaging machinery and equipment can also help reduce the scrap rate. By precisely controlling the weight or capacity of each package, over- or under-packing can be reduced. This helps save raw materials and reduce production costs.

Application of quantitative packaging machinery and equipment

Quantitative packaging machinery and equipment are widely used in various industries. Whether it is the food industry, the pharmaceutical industry or the cosmetics industry, products need to be packaged accurately to meet market demands.

In the food industry, quantitative packaging machinery and equipment are often used to package nuts, potato chips, candies and other snack foods. They can pack these products into bags according to predetermined weights, maintaining the freshness and taste of the products.

In the pharmaceutical industry, quantitative packaging machinery and equipment are used to package medicines and health care products. They can accurately distribute medicines into individual pouches, ensuring that each bag contains a consistent amount of medication.

In the cosmetics industry, quantitative packaging machinery and equipment are often used to package lotions, shampoos, skin care products and other products. They are able to accurately measure and package these products, maintaining product quality and stability.

In general, quantitative packaging machinery and equipment play an important role in modern production. They improve production efficiency, ensure product consistency and quality, and reduce scrap rates. Regardless of the industry, quantitative packaging machinery and equipment are indispensable tools.

3. How does the automatic quantitative packaging machine automatically weigh?

So far, the weighing systems of various packaging machines are mostly divided into two types, one is volumetric, which is suitable for bulk powder and small particle materials as well as liquid materials and paste materials, and the other is electronic weight. In addition to being suitable for the above-mentioned materials, the sensor can also weigh bulk and irregular-shaped solid materials.

4. How to adjust the scale of the automatic quantitative packaging machine?

(1) Unbalanced load adjustment

Place 10kg weights on the two bearing points of the weighing bucket. When the weighing display shows "positive difference", the sensor output should be adjusted in the downward direction; when the weighing display shows "negative difference", the sensor output should be adjusted in the advancing direction. For example: when the output of the L/C-1 sensor decreases, rotate a set of trimming resistors related to L/C-1 (the original value is 10 ohms) to the left by the same amount of rotation.

Turn right (clockwise) the resistance value decreases, the apparent value increases (recorded as "plus");

Turn left (counterclockwise) the resistance value increases, the apparent value decreases (recorded as "minus") ").

Note: When rotating the trimming resistors, if the rotation amounts of the two sets of each group are not consistent, the adjustment will become difficult. Therefore, the rotation amounts of each set of trimming resistors of the sensor should be as consistent as possible during adjustment. If the error value of each bearing point is no more than 10g, it is qualified.

(2)Weighing adjustment

依照稱重顯現控制器說明書校準的過程進行稱量調整。檢守時從零點到zui大值點之間,別離以0kg、40kg、70kg、90kg、100kg的次序遞加砝碼,差錯別離不大於10g、20g、35g、45g、50g;從zui大值到零點之間別離以100kg、90kg、70kg、40kg、0kg的次序遞減砝碼,差錯不大於各自允差;在40kg、100kg兩定量點進行重複性檢定,每個稱量點進行3次,每次稱量點進行3次差錯不大於各允差。

(3)參數設定

定量包裝秤須設定的參數較多,以下以常用要害參數為例分析如下:

a、稱重顯現控制器定量值可設定為定量目標值,如90kg等。

b、快加提前量、慢加提前量。

當分量>(設定值)-(快加提前量)時,中止快加,轉入慢加;

當分量>(設定值)-(慢加提前量)時,中止加料。

五、立式包裝機開機故障?

你好,如果立式包裝機開機時發生故障,可能有以下幾種原因:

1. 電源問題:檢查電源插座和電源線是否正常連接,是否有電。

2. 機器開關問題:檢查機器的開關是否打開,是否損壞。

3. 感知器故障:檢查感知器是否有故障,是否需要清洗或更換。

4. 馬達問題:檢查馬達是否接觸良好,是否需要更換。

5. 控制電路問題:檢查控制電路是否有損壞,是否需要維修或更換。

6. 機械故障:檢查機械部件是否有卡住或損壞的情況,是否需要維修或更換。

如果以上方法無法解決問題,建議聯絡專業維修人員進行檢修。

六、松川包裝機故障?

出現這種情況有兩種原因: ⒈電眼沒有調到最佳,包材印刷的圖案於色標差異不明顯。

重新調整。 ⒉拉袋馬達不同步。包裝機本身的品質問題。建議返廠 科勝包裝機械

七、gt-cf型自動定量包裝機使用說明?

自動定量包裝機,是一種由電腦控制,集自動給料、自動填充、自動落袋的包裝設備。

整體由餵料器、稱量鬥、落料斗、框架、控制系統組成。餵料器依不同物料分為多種形式:自重落料、螺旋、皮帶、振動等形式;稱量鬥即為稱量物料所用,可過渡儲存物料,可便捷放空物料;落料斗既有夾袋功能也有類似漏斗的效果,便於物料由稱量鬥流入包裝袋內;框架為固定整體所用,控制系統將整體機械部分依照設定程序運作。

八、自動包裝機老是電眼故障?

是跟標錯誤提醒吧。光電眼在無標處緩慢調試到亮燈,然後繼續旋轉半個或一個格子就好了。指示燈剛亮就開機肯定不行的

九、液體包裝機常見故障?

1.全自動液體填充機內部裝有電氣控制元件,切勿用水直接沖洗機身,否則會損壞電氣控制元件,還會有觸電的危險;

2.要使用符合全自動液體包裝機規定的電源和氣源;

3.拆洗自動液體包裝機前,要先關閉氣源和電源;

4.關掉電源開關後,全自動液體灌裝機電氣控制中部分電路還是電壓存在的,要拔掉電源線。

十、氣調包裝機故障排除?

1. 包裝機電源介面電路老化短路如果包裝機無法正常加熱,首先我們要考慮是否是因為包裝機沒通電或因為電源介面老化導致短路。可以先檢查包裝機電源介面是否正常,如果是因為電源介面

2. 包裝機交流接觸器故障包裝機的交流接觸器故障了,也會導致包裝機無法加熱。如果檢查包裝機電源介面正常,接著就可以檢查包裝機交流接觸器是否工作正常,如有損壞

3. 包裝機溫控器失效如果檢查包裝機的電源接口和交流接觸器都是正常,可以再檢查一下溫控器。溫控器壞掉了,也會導致包裝機無法正常加熱。建議設備維護人員定期檢查

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