Want to know the classification of computer spring machines? PHP editor Zimo will answer it for you right away. This article will introduce the different types of computer spring machines in detail, classify them from the perspective of function and use, and help you understand the diversity of computer spring machines. Read on to learn more about the world of computerized spring machines.
Before customers plan to purchase a spring machine, they should first understand: the type, quality requirements, daily demand and other parameters of their products. Having been engaged in the spring machine industry for many years, we classify commonly used spring machine products into: computer compression spring machines, universal wire-turning spring machines, camless wire-turning spring machines, wire forming machines and other CNC spring machine equipment.
1. Computer compression spring machine series: mainly for circular, arc and linear spring products, such as various precision compression springs, tower springs, conical springs, oil seal springs and mold springs, etc., with fast forming speed and high precision , high stability.
2. Universal wire spring machine series: mainly for circular, arc, straight and angled wire forming products, such as various precision compression springs, tension springs, torsion springs, leaf springs, special-shaped springs and wire forming products.
3. Camless rotating spring machine series: The camless rotating spring machine is developed on the basis of the universal spring machine. It adopts a unique cam-less and rocker-free design, which reduces the difficulty of debugging and shortens the time of debugging the machine. It saves time and improves the work effect, but the higher price and cost discourage users. 4. Wire forming machine series: Wire forming machine, also known as wire forming machine, produces wire forming products. It means that a steel wire goes in and is made into a flat or three-dimensional linear product through the work of the bending head. In other words, the wire is processed by a corner bender and folded into various flat or three-dimensional steel wire parts of various shapes. The three main areas in which wire forming machines are currently used are: automotive parts, bathroom and kitchen hardware products, supermarket pendant display racks and other metal products. Secondly, there are various high-precision accessories fields required for electronics, toys, electrical appliances, sports equipment, stationery, instruments, meters, hair accessories, handicrafts, household hardware, etc.
The main process of operating the computer spring machine:
1. Before setting up the machine a) First turn on the power switch, and then turn on the machine switch. b) Before operation, check whether each button is in its original position and whether the control panel is normal. c) Before operation, observe whether the movements of each part are normal. Only after confirming the normal movements of each part can the machine be set up.
2. While setting up the machine a) Confirm whether the molds and cutting tools are correct to prevent the devices from colliding with each other and causing damage to the machine. b) The fastening of molds and cutting tools should be checked frequently during work to ensure they are not loosened. c) When a fault or abnormality occurs, stop the machine immediately for inspection and troubleshooting or notify maintenance personnel to handle it. The operator should assist in repairs and confirm after repairs.
3. After setting up the machine a) After the product is produced, first turn off the machine switch to stop operation, and then turn off the power switch. b) Before leaving get off work, spend 10 to 20 minutes cleaning up debris inside, outside and around the machine. Note: Spring machine equipment must be inspected daily and the results recorded on the "Equipment Periodic Inspection Record Form".
Generally those who can help are around 2500, those who can adjust simple springs are over 3000, those who are proficient in all kinds of things are regular masters over 4500, those who are particularly good and diligent are over 7000, and those who stand alone are over 10,000, some are
08 type computerized spring machine is the most conventional and smallest model of computerized spring machine. It is usually controlled by a two-axis servo drive, that is, X is the camshaft and Y is the wire feed axis.
Manager Li (Tel: 150-240-39319), who founded the spring machine, reminds me that because the computers and systems used by each manufacturer are different, here is a brief introduction to the basic programming operations. When debugging the 08 type computer spring machine, you can enter the programming work after installing the tooling and cutting tools. Switch to the program editing interface on the computer screen and move the cursor to the program editing area, where X represents the camshaft (0 to 360 degrees), and Y represents the wire feeding shaft (editable wire feeding length), T represents the probe, D represents the cylinder, and F represents acceleration (accelerating the wire feeding operation in a single step and accelerating the wire feeding operation as a whole). When editing the X-axis, switch to the After sending the wire length requirements, input the data into the corresponding positions in sequence. After the program is edited, you can press the "Test" key function and use the "knob" or "hand wheel" operation to test the previously edited program, combine it with the coiled spring product, and then modify the program. Then perform the "test" operation until the rolled product meets the same requirements as the sample.Computerized universal spring function. The price of the model with a coil diameter of 0.5 to 3.5 is around 18W, and the model with a diameter of 0.2 to 2.6 is also 130,000 to 40,000. There are many manufacturers, including Zhejiang’s Golden Lion, Yinfeng, Jiangnan, General, and Rising Sun Capital. Some in Guangdong also use many manufacturers to make spring machines
Computer spring machine is a very general concept, that is, a CNC spring machine product with a computer control system. At present, the processing wire diameter of conventional computer spring machines is between 0.15-8.0mm. According to the processing category, it can be divided into computer Compression spring machines, universal spring machines (i.e. eight-claw spring machines) and camless spring machines, etc.; but products of the same category can be divided into different models according to the processing wire diameter.
I am Manager Li, who pioneered spring machines. I have been engaged in the CNC spring machine industry for many years. As far as computer spring machine products are concerned, German spring machines are in the leading position, followed by Japanese spring machines, then Taiwan spring machines, and then domestic spring machines. Among the many domestic spring machines, Dongguan is known as the "Hometown of Spring Machines", representing the forefront of domestic spring machine development and the mainstream trend of the industry. Among domestic spring machine equipment, the larger the wire diameter of similar models, the more difficult the forming control technology is, and the corresponding cost is higher. The price ranges from tens of thousands to hundreds of thousands, mainly depending on your own product needs. Representative manufacturers include: Kaifang (mainly compression spring machines, universal spring machines and camless spring machines), Max (mainly molding machines), Yongteng (mainly camless spring machines), Jin Yuanfa (mainly compression spring machines) Machine-based), etc.No, because the wire diameter range for spring machining has already been set, and the computer can only process it according to the wire diameter range set in advance.
1.
If the spring machine has a core rotation alarm during the production process, first turn off the power and restart it. If it starts normally, an alarm will appear when it returns to zero. In most cases, the core rotation is stuck. Find the jam. The cause of death solves the problem. The solution is to turn off the power, turn the rotary core by hand, and find the stuck position to fix it.
2.
When the spring machine rotating core fails, check if there is an alarm code on the driver, and then analyze the cause of the failure based on the corresponding alarm code. Take Japan's Sanyo servo motor as an example. If the alarm code displayed on the driver is 41, it means that the servo motor is overloaded. Finding the cause of the overload can solve the problem.
3.
When the spring machine rotating core fails, if you cannot see any display on the driver, it means that the machine power supply is faulty and the driver is faulty. If the machine power supply fails, check whether there is a three-phase 200 volt voltage to eliminate the fault. If there is no display when the drive fails, it means that the power supply part of the drive has failed. At this time, the drive must be removed and taken to the manufacturer for repair.
Take the three-axis eight-claw spring machine as an example. After installing the tooling in the appropriate position, switch to the editing mode on the computer screen and operate with the help of the hand wheel. The X-axis represents the camshaft, the Y-axis represents the wire feed axis, The Z axis represents the rotating mandrel. Every time you shake the hand wheel, the corresponding value for the axis it represents will appear. Press "Enter" to record the current position value, or you can enter the value manually.
After editing the program instructions, you need to perform the zeroing operation of the X-axis and the Z-axis, and then perform a "test". If there is a gap between the processed product and the required product, you can make corrections in the edit mode until it meets the specifications of the required product. So far.
Spring machine refers to the mechanical equipment for producing springs. According to its functional characteristics, it is divided into: compression spring machine, tension spring machine, universal machine, disc machine and special spring machine. It includes the machine body, operation panel and other devices.
The richness and precision of springs have put forward higher requirements for spring machines. For example, companies such as Germany's WAFIOS, Japan's ITAYA, and MEC have developed various high-precision CNC models based on years of technology accumulation. model.
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