How can manufacturers use digital twins to improve productivity?

Manufacturers are investing in a variety of advanced technologies to gain a competitive advantage, reduce costs, and provide customers with a more tailored experience. One of the key technologies being used in manufacturing is virtual simulation, or digital twins, whose use has been on the rise in recent years and is starting to be embraced by manufacturers of all sizes.

What is a digital twin

Digital twin is a concept covering multiple fields. It is based on digital technology and data analysis and attempts to create a digital copy or model of the real world. , in order to better understand, simulate and optimize physical entities or processes. Digital twins usually include the following aspects:

Modeling and simulation of physical entities:Digital twins involve the creation of digital models of physical entities (such as machines, equipment, buildings, etc.). Models can simulate actual physical processes and behaviors. This helps improve design, predictive maintenance and performance optimization.

Real-time data capture and monitoring:Digital twins utilize sensors and data acquisition technology to feed real-time data into the digital model so that the accuracy of the digital twin can be continuously updated and improved. This helps monitor and manage the status of physical entities.

Decision support:A key goal of digital twins is to provide decision support. Through digital twins, the impact of different decisions on physical entities can be simulated, helping decision makers better understand potential risks and opportunities.

Optimization and Prediction:Digital twins allow for experimentation and optimization to improve the performance of physical entities. It can also be used to predict future trends and issues and help make appropriate decisions.

Digital twins have a wide range of applications, including manufacturing, urban planning, healthcare, energy management, and environmental monitoring. Through digital twins, organizations and individuals can better understand and manage complex systems to improve efficiency, reduce costs, and even provide better products and services. This concept has received widespread attention and applications in fields such as Industry 4.0 and smart cities

How manufacturers adopt digital twins to improve productivity

Digital twins are an application Technology for the virtual representation of objects, especially machines. Manufacturers can use digital twins to design, run and test operations in a controlled virtual environment before bringing them to the actual shop floor. Digital twins can also help manufacturers gain a deeper understanding of mid- to long-term operations, using accelerated testing to assess machine durability and the frequency of parts repairs

Virtual commissioning is a term used in manufacturing and is also a digital twin One of the fastest growing sub-sectors in the market. The past few years have seen a significant increase in the number of manufacturers entering the realm of advanced simulation and virtual debugging. Manufacturers can use virtual debugging to preview debugging results before conducting physical machine testing. The process is similar to what many industries go through with their clients, where they present the design online and allow the client to make suggestions and changes before the physical unit is produced. In this way, not only are costs reduced, customers are also able to participate in more of the development process

Although digital twins have more advantages in manufacturing, people are conservative about adopting leading technologies. Many manufacturers rarely make large-scale investments because equipment and technology upgrades are costly. At the same time, manufacturers are facing a tough economic outlook, with raw material costs rising rapidly

Manufacturers are struggling to acquire the talent they need to undertake digital transformation, with some having to use off-the-shelf services instead Develop your own services. While this may be sensible in the short term, in the long term manufacturers need to differentiate themselves from the competition, and one of the key ways to achieve this is to have purpose-built software

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