Hikvision Robotics: Empowering intelligent manufacturing of new energy vehicles in all scenarios

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Hangzhou Haikang Robot Co., Ltd. ("Haikang Robot" for short) is a global provider of machine vision and mobile robot products and solutions. Its business focuses on the industrial Internet of Things, smart logistics and smart manufacturing, and builds open cooperation. Ecosystem provides services to users in the industrial and logistics fields, continues to promote intelligence with innovative technologies, and leads the process of intelligent manufacturing.

At present, Haikang Robot relies on four major mobile robot product lines: latent, moving/heavy-load, forklift, and material box, as well as two major software platforms: robot control system RCS and intelligent warehouse management system iWMS. Its business focuses on automobiles and new energy. , 3C electronics, pharmaceutical and medical care, e-commerce retail and other sub-industry customers.

The new energy automobile industry is a segmented industry that Hikvision Robotics attaches great importance to. At present, Hikvision Robotics has assisted many leading companies in the automotive industry such as Jikrypton Automobile, NIO, Xpeng Motors, Li Auto, Geely Automobile, Changan Automobile, Toyota Motor, Lotus, etc. to promote lean management and intelligent manufacturing.

Haikang Robot in Jikrypton Smart Factory

Reporter: Compared with other industries (or traditional automobile manufacturing), what are the outstanding features of in-factory logistics management of new energy vehicles? What requirements do these characteristics impose on the application of mobile robot products and systems?

Haikang Robot:New energy vehicle manufacturing has commonalities with existing manufacturing industries, such as the need for products to meet individual consumer needs, emphasis on cost reduction, and ensuring safe production while manufacturing on a large scale; At the same time, new energy vehicles have the characteristics of complex manufacturing conditions in the automotive industry, and it is necessary to solve the logistics and labor problems of material distribution in the last 100 meters of the assembly workshop. Compared with traditional fuel vehicles, the models and configurations of new energy vehicles are updated very quickly, which also places corresponding demands on their in-factory logistics management. The application requirements for mobile robot products and systems are mainly reflected in the following aspects:

(1) Mobile robot models need to be adapted to multi-size material racks;

(2) Multi-model cluster collaboration to meet the needs of material handling in different packaging forms;

(3) The intelligent warehousing management system iWMS and the robot control system RCS are seamlessly connected to the LES system to realize digital management of warehousing information and production line distribution information, improving information accuracy and timeliness of distribution;

(4) Ability to flexibly adjust and optimize warehouse area settings and handling logic, flexibly plan routes, improve distribution efficiency, and meet rhythm requirements;

(5) The operation interface is easy to adjust and convenient for operators to use.

Reporter: What solutions does Hikvision Robot currently have in the new energy automobile industry? What application scenarios are it mainly targeted at?

Haikang Robot:In view of the above characteristics, the flexible in-factory logistics solution launched by Haikang Robot has brought changes to the industry. This solution applies mobile robot autonomous perception, combined with vision-efficient and accurate code reading and detection functions, to create a full-process, full-scenario solution for the automotive industry, especially the new energy vehicle industry, covering stamping, welding, painting, final assembly, and electrical and electronics. Plan, launch intelligent inspection and receipt application to achieve transparent management of goods receipt and warehousing business. In addition, through the continuous iteration and optimization of the system platform algorithm, cluster collaboration and task orchestration of multiple vehicle models are realized, and flexible distribution and refined management are achieved.

In terms of new energy OEMs, Hikvision Robotics has launched a full-process solution for OEMs for the four major processes of stamping, welding, painting and final assembly, including:

In the stamping workshop, the mobile robot is compatible with the handling of multi-sized carriers ranging from 1m to 4.5m; it supports docking with the production line robotic arm to realize automatic loading and unloading of vehicles throughout the entire process, separation of people, vehicles and materials, making operations safer.

In the welding workshop, the scattered car bodies enter the next stop welding workshop. The mobile robot supports the handling of extra-long and special-shaped vehicles such as side panels, and realizes multi-level caching and complex space in the compact space of the welding workshop. Full exchange and flexibility to meet production line needs.

In the paint shop, the mobile robot can realize the delivery of injection molded parts such as front and rear bumpers, door panels, interior and exterior trim panels to the buffer area, the online distribution of the spraying line, and the multi-step transfer of the spraying line.

Mobile robots are introduced in the general assembly workshop to complete the receipt of parts into the factory, storage, line delivery and empty container management of small standard boxes; support flexible internal and external sequential distribution; heavy-duty mobile robots replace the main line , the traditional skateboard line of the sub-assembly line realizes the transformation and upgrading of final assembly production logistics and process logistics.

Haikang Robotics FAW-Volkswagen (Foshan) project site

Reporter: Please introduce the application requirements, difficulties and solution application effects of new energy automobile factories for mobile robots by scenario.

Haikang Robot:The promotion of industrial Internet, the popularization and application of logistics automation and intelligent technology have brought disruptive changes to traditional logistics operations. Taking a new energy factory as an example, the output in 2021 is planned to be 423,000 complete vehicles, and the logistics needs can support the 45JPH logistics operation of two factories at the same time; the on-site personnel requirement is 1,030, which brings great challenges to human resources and on-site management, and is urgently needed. Applying smart logistics technology to help improve the site and reduce personnel pressure; there are actually 118 forklifts and 107 tractors in operation on site, all of which are manually operated, making on-site safety management extremely difficult. In response to the above needs, Hikvision Robot provides two mobile robot handling modes.

The first is to change from the traditional "people-to-goods" to the "goods-to-people" model. The traditional manual picking by batch is changed to picking by order, which improves the timeliness of order processing and ensures the orderliness of order processing. And orders can be traced in real time.

The second is the launch of mobile robots for handling materials. This is an efficient automation technology that can move shelves and goods and send the goods directly to picking employees, improving warehouse picking efficiency, reducing tallying personnel, and truly realizing warehousing automation.

Haikang Robot CTU is at the Changan Automobile project site

Reporter: In recent years, what new changes have occurred in the demand of the new energy vehicle and parts industry? What focuses does Hikvision Robotics focus on in terms of solution innovation? What results have been achieved?

Haikang Robot:At this stage, under the general trend of intelligent, electrified, lightweight and environmentally friendly development in the automobile industry, the market share of new energy vehicles continues to increase. Affected by this, The auto parts industry is also facing changes in products, technologies, and manufacturing methods. For example, through the integration and modularization of automobile parts, the assembly efficiency of the entire vehicle can be improved and the performance of the entire vehicle can be improved. However, for most domestic new energy vehicle brands, they are currently mainly updating their models to occupy a favorable position in the market competition. Auto parts are updated and iterated faster, and the demand for flexible and automated production is prominent.

In order to cope with the situation that many electronic components need to be stored and distributed at the bin level in the manufacturing process of new energy vehicles, Hikvision Robotics has launched the CTU bin robot solution, which can realize single/multiple bin storage and handling. Precise distribution/warehousing is suitable for typical operating scenarios such as high-density storage and production line material distribution, and solves the last 100-meter distribution problem of traditional box-level solutions.

In addition to in-person picking of small items, Haikang Robot’s mobile robot products and solutions also help new energy automobile companies achieve visual inspection and automated and flexible distribution of materials for welding production lines.

Visual inspection scene of Hikvision robot in Changan Automobile project

So far, Hikvision Robotics has helped Geely Automobile, FAW Toyota, FAW Jiefang, FAW-Volkswagen, BMW Brilliance, Changan Automobile and many other leading new energy vehicle companies to promote lean management and intelligent manufacturing, and implemented it at the site of individual projects Large-scale cluster operation of more than 900 robots.

In the auto parts industry, taking Chongqing Qingshan Industry as an example, Hikvision Robotics helps Chongqing Qingshan Industry create a new model of intelligent manufacturing. Tsingshan Industrial is a large-scale professional transmission manufacturer in China and one of the world's largest micro-car transmission manufacturers. It focuses on the field of automotive transmission systems and has long-term services for Changan Group, FAW Group, SAIC Group, Dongfeng Motor, General Motors, Chery Automobile, Great Wall Motor, etc. Multiple clients. Qingshan Industrial has put into use dozens of Hikvision robots to lurk and fork AMRs to achieve mixed operation of multiple models, smooth switching between multiple navigation methods, and realize full-process logistics automation for parts storage and distribution in the production workshop. The latent AMR stores and distributes the cleaning parts trucks and oil pan special racks, and moves the empty trucks. The fork-picking AMR completes the warehousing, distribution and shelving of the left and right boxes and hydraulic modules, and their return and removal. Haikang Robot's RCS system seamlessly connects with the upper management system LES and customer WCS, achieving high-precision connection between the AMR and automated equipment such as the box entry and exit drum line, hydraulic module, clutch loading hydraulic platform, oil pan manipulator, etc., completing Unified scheduling of resources.

Haikang Robot at the Qingshan Industrial Project Site

Reporter: How does Hikvision Robot view the application prospects of mobile robots in the new energy automobile industry? What other expansion plans does Hikvision Robot have in this field in the future?

Haikang Robot:As the penetration rate of the new energy vehicle market further increases, we believe that the entire new energy vehicle industry is and will soon usher in a stronger development cycle, and the corresponding demand for logistics automation will also broader and deeper. From the receipt and warehousing of final assembly parts, production line distribution, stamping parts off the production line, and welding assembly and delivery, the three-power technology of new energy OEMs has been widely used. In addition to the logistics supply link, the process links of the main assembly line and sub-assembly lines are also gradually penetrated, such as main lines such as interior decoration and finishing, and sub-assembly lines such as door and instrument panel. In the future, Hikvision Robotics will rely on its profound industry accumulation to continue to deepen the in-factory logistics of the new energy automobile industry. Taking customer creation as the starting point, it will focus on full-scenario and full-process penetration, focusing on the two major product lines of machine vision and mobile robots, to provide customers with Stable, safe and flexible products and solutions.

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