電插鎖在日常使用上偶爾會遇到一些故障，影響正常使用。 php小編蘋果將帶大家了解電插鎖常見的故障類型與解決方法，幫助大家快速解決問題。以下內容將詳細介紹電插鎖的常見故障，包括鎖舌卡死、通電不動作、反鎖故障等，並提供相應的解決方案。
1.
電力問題造成電插鎖故障: 電力問題分為兩種: 一種是電力供應不足,即電源的功率不夠,或者電源壞了輸出電壓低造成。市面上一般3A的門禁專用電源都能帶兩把電插鎖。不能攝影機直插的便利式電源,這種電源功率不準確,漣波也太高,影響門禁系統工作。標準的門禁專用電源接上電鎖後,量電鎖端的電壓,一般達到11V以上說明電源輸出正常。如太低說明電源功率不足或電源內部損壞。
2.
另一種是佈線不規範,造成電力問題。例如:控制器到鎖的線不夠粗。控制器到鎖的線要求50公尺以內使用1.0平方毫米的電源線。 50公尺以上還要加粗用2.0平方毫米的電源線,或將兩根1.0平方毫米的線兩股並成一股使用。
常見故障有：跳線、斷線、斷針、送料呆滯、馬達無動作等，故障現象及處理方法：
一、跳線
跳線有兩種情況：1、縫製過程中跳線2、縫製完成後單線
1、縫製過程中跳線原因：①機針與勾針的間隙過大②縫包袋太薄③針板孔磨損④ 縫包線富有彈性⑤ 縫線包線沒有過壓線器⑥ 機針凹槽面未與機身面部平行
處理：① 調整機針與勾針的間隙
② 更換縫包袋
③ 更換針板
④ 換縫包袋
③ 更換針板
④包線
⑤ 縫包線夾進壓線器
⑥ 校調機針凹槽面與機身面部平行
2、縫製完成後單線原因：①針板磨損② 壓腳與送料牙間隙過大③ 機針與勾針的間隙過大
處理：① 更換針板
② 檢查壓腳是否磨損、送料牙是否磨損
③ 調整機針與勾針的間隙
二斷針
二斷針機針斷有兩種情況：1、機針裝反處理：重新安裝機針2、機針與勾針的間隙過小處理：調整機針與勾針的間隙三、斷線兩種現象辨別：1、線頭平齊，說明是割斷，可能發生的原因：線路上，某個部件較鋒利，如：勾針、機針、面板、送料牙等。 處理：檢查線經過的零件，發現鋒利處，打磨即可。 2、線頭毛刺多，說明是拉斷，可能發生的原因：① 縫包線品質太差② 壓線器設定壓力過大③ 線路上，線某處打結處理： ① 更換縫包線③ 檢查線路
四、送料呆滯
現象：縫包袋不前進， 縫包線亂成一團可能發生的原因：① 縫線包線沒有張力包線線沒有壓進壓線器② 勾針與機針的間隙過大③ 送料牙的高度過低
處理：① 把縫包線夾進壓線器
② 調整機針與勾針的間隙
③ 抬高送料牙高度
五、馬達無動作
現象： 1.微動開關損壞
2、碳刷磨損嚴重
3、電源插座接觸不良
4、馬達受損
3、電源插座接觸不良
4、馬達損壞1.更換微動開關
2、更換碳刷
3、更換電源插座
4、更換馬達
注意事項：當縫包袋在包裝過程中，卡住的情況下，不可使用暴力，扯下縫包袋，這非常容易使機器出現故障。正確的操作應該是：1、電機後面有個白色手輪，手動轉動電機，使機針上升至最高位；2、打開護罩，把勾針勾住的縫包線剪掉3、就可輕鬆取出卡住的縫包袋。
三、自動貼標機常見故障與解決方法？
全自動貼標機常見的問題一、標籤貼後起皺
造成起皺的原因大概有這5種。
1、出標速度快於產品捲標速度，這樣需要調校出標的速度。
2、卷標速度不夠快，調高卷標速度。
3、出標過早，將測物電眼右移，或調節螢幕上的產品延遲。
4、預出標籤（撥標板沒貼標之前撥出的標籤）太長，調小預出標長度。
5、被貼物體不工整，有凹有凸，造成起泡，褶皺。
全自動貼標機常見的問題二、標籤斷標
🎜造成標籤斷標的原因大概有這4種。 🎜🎜1、出標速度過快，導致斷標，調校出標速度。 🎜2、走標方式不對，依廠商提供的正確穿標方式走標。
3、出標盤拉力過大，造成短標，調小出標盤出標的力度。
4、產品捲標速度比出標速度快，造成產品貼標的時候拽標，調大出標的速度。
全自動貼標機常見的問題三、貼不上標籤
造成貼不上標籤的原因大概有這5種。
1、出標速率過慢，調高出標速率即可
2、出標過早，將測物電眼左移，或調節螢幕上的產品延遲。
3、預出標籤（撥標板沒貼標之前撥出的標籤）不夠長，調長預留標籤長度。
4、物料間距太小，調整產品分離機構，增加產品間距。
5、測物電眼未偵測到物料，將測物電眼左移或調整測物電眼參數。
全自動貼標機常見故障四：貼標機不出標籤
造成貼不上標籤的原因大概有這5種。
1、測物電眼感應不到產品，調整測物電眼位置。
2、測物電眼故障，更換測物電眼。
3、貼標頭標籤拉紙不夠，緊調整拉紙。
4、被貼物無法被電眼偵測，需更換適當型號功能的電眼才能解決。
5、測物電眼參數調節不對，正確調整測物電眼參數。
全自動貼標機常見故障五：貼標位置不工整，標籤貼出來誤差大 。
造成貼不工整的原因大概有這幾種。
1、壓帶裝置可能未壓緊，導致標帶鬆動，電眼偵測不準，壓緊標籤解決。
2、可能牽引機構打滑或未壓緊，造成不能順利帶走標。壓緊牽引機構解決，過緊的情況會拉歪標籤，以能正常拉動底紙為佳。 (通常如果拉出來的底紙時皺的時候，那就應該時壓得太緊了)
3、被貼物體形狀不一或者定位不一致，更換質量更好的被貼物體。
4、被貼物體安置應與標籤的出標的方向平行。
5、被貼物體在貼標工位上應保證輸送順暢(注意不能碰到剝標板)，物體過輕時，應把壓標機構放下，壓住被貼物體。
6、被貼物體離標籤太遠，一般位置為2-5mm左右，過遠會造成標籤貼出來忽前忽後。
7、在雙標狀態下，貼標機出單張標籤(1)出單張標籤後，工件一直轉動，是因為沒有設定第二張標籤的延時，機器處於等待第二張標籤貼標信號的狀態。 (2)出單張標籤後，工件停止。是因為測標電眼有訊號幹擾(重新設定電眼)或是延時控制異常(點擊兩下點動2後，再點擊兩下點動1就可以了。
8、被貼物體不工整，造成標籤貼到產品上的時候，有早有晚，造成標籤貼標不工整，有前有後。線、斷針、送料呆滯、馬達無動作等，故障現象及處理方法：
跳線有兩種情況：
1、縫製過程中跳線2、縫製完成後單線
1、縫製過程中跳線原因：①機針與勾針的間隙過大②縫包袋太薄③針板孔磨損④ 縫包線富有彈性⑤ 縫包線沒有過壓線器⑥機針凹槽面未與機身面部平行
處理：① 調整機針與勾針的間隙
② 更換縫包袋
③ 更換針板
④ 換縫包線
③ 更換針板④ 換縫線包夾進壓線⑥ 校調機針凹槽面與機身面部平行2、縫製完成後單線原因：①針板磨損② 壓腳與送料牙間隙過大③ 機針與勾針的間隙過大處理：① 更換針板② 檢查壓腳是否磨損、送料牙是否磨損③ 調整機針與勾針的間隙二、斷針機針斷有兩種狀況：1、機針裝反處理：重新安裝機針2、機針與勾針的間隙過小處理：調整機針與勾針的間隙三、斷線兩種現象辨別：1、線頭平齊，說明是割斷，可能發生的原因：線路上，某個部件較鋒利，如：勾針、機針、面板、送料牙等。鋒利處，打磨即可。處理： ① 更換縫包線
② 重新設定壓線器壓力
③ 檢查線路
四、送料呆滯
現象：縫包袋不前進， 縫包子成一團可能發生縫線亂成一團可能發生的原因：縫包線沒有張力縫包線沒有壓進壓線器② 勾針與機針的間隙過大③ 送料牙的高度過低
處理：① 把縫包線夾進壓線器
② 調整機針與勾針的間隙
③ 抬高送料牙高度
五、電機無動作
現象： 1、微動開關損壞
2、碳刷磨損嚴重
3、電源插座接觸不良
4 、馬達損壞
Processing: 1. Replace the micro switch
2. Replace the carbon brush
3. Replace the power socket
4. Replace the motor
Common fault problems: The mechanical equipment cannot move when it is turned on. Analysis: The temperature sensor does not receive the signal, and the mechanical equipment is stuck. Solution: Adjust the temperature sensor, find and repair the stuck place, and press the emergency stop button. Restart the mechanical equipment
2.
Common fault problems: The sealing is not tight and air leakage occurs Analysis: The relative position error of the product is large and the mold is not placed in place Solution: Adjust the imprinting wheel and adjust the temperature control range
3.
Common fault problems: There is water vapor. Analysis: The initial sealing cannot be completed. Solution: Appropriately increase the air pressure and adjust the temperature. 6. What are the causes and solutions of several common valve failures?
7. Common faults and solutions for fixed bag sewing machines?
1. Jumper
There are two situations for jumper: 1. During the sewing process Jumper 2. Single thread after sewing is completed
1. Reasons for jumper during sewing: ① The gap between the needle and hook needle is too large ② The sewing bag is too thin ③ The needle plate hole is worn ④ The sewing thread is elastic ⑤ Sewing The package thread does not pass through the thread crimper ⑥ The groove surface of the needle is not parallel to the face of the fuselage
Processing: ① Adjust the gap between the needle and the hook needle
② Replace the sewing bag
③ Replace the needle plate
④ Replace the seam Wrapping thread
⑤ Clamp the sewing thread into the thread press
⑥ Adjust the groove surface of the machine needle to be parallel to the face of the fuselage
2. Reasons for single thread after sewing is completed: ① Needle plate wear ② Gap between presser foot and feeding dog Too large③ The gap between the needle and the hook needle is too large
Process:① Replace the needle plate
② Check whether the presser foot and feeding dog are worn
③ Adjust the gap between the needle and the hook needle
2. Broken needle
There are two situations when the needle is broken:
1. The needle is installed backwards: reinstall the needle
2. The gap between the needle and the hook needle is too small: adjust the gap between the needle and the hook needle
Three , broken thread
Two phenomena can be distinguished: 1. The thread ends are flush, which means it is cut. The possible reason is: a certain part on the line is sharp, such as: hook needle, machine needle, panel, feeding dog, etc.
Processing: Check the parts that the thread passes through, and if you find any sharp spots, just polish them.
2. There are many burrs on the thread, indicating that it is broken. Possible reasons: ① The quality of the sewing thread is too poor ② The setting pressure of the thread crimper is too high ③ The thread is knotted somewhere on the line
Processing: ① Replace the sewing bag Line
② Reset the pressure of the line crimper
③ Check the line
8. Common faults and solutions for old popcorn machines?
2. Turn on the heating switch of the machine. The pot is not hot, the heating indicator light is not on, and the fuse is broken. Please check whether the wiring of the heater in the pot of the popcorn machine is faulty, check whether the temperature controller is malfunctioning, and the wiring on the hob is short-circuited. .
3. If the heating indicator light of the popcorn machine does not go out for a long time and the temperature is too high, check that the thermal thermostat is malfunctioning. The angle of the thermal thermostat should be readjusted to 180±10℃ or the thermal thermostat should be replaced. controller.
4. If the light does not come on after the machine's lighting thermostat switch is working, replace the light bulb. If the popcorn machine thermostat has no temperature, check whether the base plate thermostat is short-circuited.
5. If the metal sensing surface of the popcorn machine is too large, please check whether there is a good grounding device.
9. Common faults and solutions of pneumatic valves?
The cause of valve core and seat leakage is that the surface of the valve core and seat is worn or corroded, the actuator force is too small, and the valve seat thread is worn and loosened. Troubleshooting methods: Improve the grinding joint surface, adjust the connection between the actuator and the valve stem, tighten the bolts or replace the valve core and seat.
2.
The causes of leakage between the valve seat ring and the valve body are that the tightening torque is too small, the surface finish of the valve body is poor, the gasket is inappropriate, and the valve body has small holes or burrs. Troubleshooting method: increase the tightening force, re-clean and process the valve body, replace the appropriate gasket, and re-weld the valve body.
3.
The causes of packing leakage are poor smoothness or bending of the valve stem, failure to tighten the packing cover or unreasonable packing type, too high packing layer, corrosion pits in the packing or deformation and damage of the packing cover. Troubleshooting methods: Polish the valve stem and press it straight, retighten or replace the packing; install the spacer ring, reduce the height, change to packing with good performance, repair and replace the gland and related flange bolts, etc.
4.
The valve stem and valve vibrate, causing the valve stem connection to become detached or broken. The reason is that the torque is too large and the pin connection is inappropriate.
1. Reasons for extruder spraying
1. The extractor stops feeding and the workshop shuts down;
2. The feeding auger feed port of the extruder is not smooth;
3. The direct steam of the extruder is too large ;
4. The feed supply of the extruder is reduced instantly;
5. The high material level alarm of the counterflow dryer and the extruder feed auger chain stop;
Processing method:
(1) The extruder must be sprayed first Close the direct steam valve of the extruder on the computer or on site and exit the cone die.
(2) Analyze the cause of material spraying and deal with it;
(3) Eliminate the cause of the fault and clean the accumulated material at the outlet of the feeding auger (when cleaning the auger, remove the main motor of the extruder and the feeding auger Long power outage lock; pay attention to burns caused by reverse steam.
(4) Unlock the power supply and start up the extruder for production.
Common faults and solutions for Jinan extruder equipment
2. Extruder belt slipping
1. Extruder drive. The belt is too loose, causing slipping;
2. The load of the extruder is too large (large feed volume, small steam supply, poor discharge from the cone die, etc.)
Processing methods:
(1) If it is caused by a loose belt If the extruder is slipping, stop the extruder, lock the motor breakpoint and contact the machine to tighten the belt
(2) If the belt slips due to excessive load, if the belt slips seriously, exit the cone die first, turn off the steam valve, Reduce the feeding amount of the extruder. When the current of the extruder is reduced to the normal current, adjust the feeding amount and steam amount to enter the mold. When entering the mold, pay attention to the changes in the current of the extruder motor. After the mold is normal, slowly enter the mold. Increase the feeding amount and steam amount until the extruder is at full capacity. If the belt slips slightly, adjust the steam amount or feed amount.
3. The extruder is powered off and overloaded
1. When the extruder itself is powered off, it is necessary to close the direct steam valve of the extruder, withdraw the cone die head, and at the same time turn on the indirect steam heating steam of the extruder cylinder to insulate the extruder and the materials in the machine chamber to prevent the materials from sticking to the surface after cooling down. At the same time, the extruder is blocked and it is difficult to start up. After powering on, start the extruder. If the extruder cannot be started within half an hour, it is necessary to crank the machine to discharge the material in the machine chamber. 2. The entire workshop will be turned on immediately if there is a power outage. Bypass the steam supply pneumatic valve of the extruder, close the direct steam valve of the extruder, open the indirect steam valve of the extruder cylinder to insulate the material in the extruder and the machine chamber, and wait for the call to be processed
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